Manufacturing Process
At present, carbon steel pipes can be divided into several categories according to the forming process, namely ERW steel pipes, LSAW steel pipes, SSAW steel pipes, and seamless steel pipes. Seamless steel pipes are further divided into hot extruded seamless steel pipes and cold drawn seamless steel pipes.
The main steps of the production process for ERW steel pipes are: uncoiling, straightening, forming, high-frequency resistance welding, removing welds, water cooling, sizing, cutting, testing, and warehousing.
The main steps in the production process of LSAW steel pipes are: steel plate inspection - trimming - pre bending - forging and cold forming - pre welding - internal and external welding - sizing - chamfering - UT inspection - water pressure inspection - appearance inspection - spray marking storage
The main steps in the production process of SSAW steel pipes are: uncoiling, cutting, butt welding, straightening, spiral forming, double-sided submerged arc welding, cutting, ultrasonic testing, water pressure testing, appearance testing, spray marking and storage.
Yuantai Derun Hot Dip Galvanised Welded Tube Manufacturing Process: Black Welded Tube → Alkali Washing →Water Washing →Pickling →Water Rinsing →Dipping Additives →Drying →Hot Dip Galvanising →External Blowing →Internal Blowing →Air Cooled →Water Cooled →Passivation →Water Rinsing →Inspection →Weighing →Storage.
① The main production processes (main inspection processes) of Pre galvanized welded steel pipes:
Galvanized steel coil→ uncoiling →Shear Butt Welding → straighten → Roll forming → High frequency welding→ weld seam removal → sizing →cutting→ inspection (non-destructive, physical and chemical, bench inspection) → storage
② The main production processes of Zinc-aluminium-magnesium coated steel tubes
Zinc-aluminium-magnesium coated steel coil → uncoiling →Shear Butt Welding → straighten → Roll forming → High frequency welding→ weld seam removal → sizing →cutting→ inspection (non-destructive, physical and chemical, bench inspection) → storage